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HF Welded Stainless Steel Pipe Production Line

HF Welded Stainless Steel Pipe Production Line

High-frequency induction welding stainless steel is an efficient quasi-solid phase connection method, the main principle is to use the induction coil generated by the induction high frequency current applied to the workpiece, under the action of skin effect and proximity effect, the current is concentrated on the surface of both sides of the open pipeline, so that the resistance generated by the current thermally melts the edge part of the steel strip, and then under the action of the extrusion roller extrusion force, part of the molten metal and oxide in the molten pool is extruded from the molten pool, and finally the solid phase or solid solution metal is gradually cooled and crystallized to form a welding seam.
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HF Welded Stainless Steel Pipe Production Line
Introduction

Welding Principle:

High-frequency induction welding stainless steel is an efficient quasi-solid phase connection method, the main principle is to use the induction coil generated by the induction high frequency current applied to the workpiece, under the action of skin effect and proximity effect, the current is concentrated on the surface of both sides of the open pipeline, so that the resistance generated by the current thermally melts the edge part of the steel strip, and then under the action of the squeezing roller's extrusion force, part of the molten metal and oxide in the molten pool is extruded from the molten pool, and finally the solid phase or solid solution metal is gradually cooled and crystallized to form a welding seam.

 

Welding Machine Advantages:

It has the characteristics of fast welding speed, small joint heat affected zone, green environmental protection, no need to add welding consumables, high weld strength, and easy automation and is expected to become the main production means of straight seam welded stainless steel pipe.

 

Working process:

Incoming inspection → Uncoiling → Shearing welding → Storage → Forming → High-frequency welding → Internal and external scratching → Online polishing → Sizing → Fixed length cutting → Weld inspection (geometric size inspection, mechanical properties inspection) → Pressure test → Water seal test → Pipe end flat head → Code marking → Packaging

 

Main technical parameter:

 

Model

Raw Material:304、316L

Running speed(m/min)

Length of strip steel(m)

OD Diameter range(mm)

Thickness of strip steel(mm)

HS50 6~100 16~50 0.3~2.0 40~100
HS76 6~100 20~76 0.4~3.0 40~80
HS114 6~100 32~114 1.0~4.0 40~70

 

Notice: this unit is non-standard product. Parameters table is only for reference. The product can be customized according to users' needs.

 

Main application areas:
Architecture and Decoration
Stainless steel piping system: used for water supply, drainage, HVAC, etc. It is expected that the demand for stainless steel pipes in the construction industry will continue to grow in the coming years, including stainless steel handrails and railings.
Petrochemical and Energy
Stainless steel pipeline transportation: With the increasing global energy demand, there is also a great demand for stainless steel pipes. Stainless steel heating device: With the rapid development of the petrochemical industry, especially in fields such as refining and fertilizer, the demand for stainless steel pipes continues to grow.
Electronics and Electrical Appliances
Stainless steel connectors: With the advancement of intelligence and electronics, the requirements for the quality of electronic devices are also increasing. Stainless steel conductive components: The continuous development of the power industry and the upgrading of electrical equipment will drive an increase in demand for stainless steel conductive components.
Automobiles and Transportation
Stainless steel body structural components: With the technological upgrading and lightweight trend of the automotive industry, the demand for stainless steel body structural components is gradually increasing.

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